JGSM-06 73051-00060 is a compact servo position controller launched by Yaskawa, specially designed for Modicon 984 PLC and belonging to the JGSM product series. Its core function is to provide high-precision position control for industrial automation scenarios, while being compatible with speed and torque control. It can be adapted to Yaskawa VS series servo systems and other equipment, and is widely used in robots, machine tools, packaging, material handling and other devices requiring high-precision positioning. Its modular design facilitates installation, integration and maintenance, enabling stable operation in complex industrial environments and ensuring high efficiency and precision of production processes. The following is a detailed introduction from the aspects of core features, technical parameters, working principle, application scenarios, installation and maintenance.
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Yaskawa JGSM Series Manual.pdf
Core Features
Multi-mode Control
In addition to the core high-precision position control, it also supports speed control and torque control. The control mode can be flexibly switched according to different working conditions to adapt to diversified motion control requirements. For example, it achieves precise positioning of cutting tools in machine tool processing, and ensures stable output of speed and torque in robot joint control.
Signal Processing and Regulation
It can receive the self-synchronizing signal of YVGC - 500W motor and convert it into a DC voltage signal proportional to the rotation angle. It is also equipped with a signal mixing function to reduce the deviation from the reference signal. Combined with the PID control algorithm, it can fine-tune the control parameters, optimize control performance, and improve positioning accuracy and system stability.
High Compatibility and Scalability
Exclusively designed for Modicon 984 PLC, it can be seamlessly integrated with it and work collaboratively with other Yaskawa product series such as the VS series servo systems. It is convenient for users to build a complete automatic control system and meet the industrial application requirements of different scales.
Industrial-grade Reliability
Adopting industrial-grade design standards, it has an enclosure protection rating of IP65 with excellent dust and water resistance. It can adapt to an operating temperature range of -10℃ to 55℃, cope with harsh industrial site environments, ensure long-term stable operation of equipment, and reduce the risk of fault shutdown.
Compact Design and User-friendly Programming
With a compact structure, it occupies a small installation space and is easy to integrate into various control systems. It provides a user-friendly programming interface, facilitating users to configure parameters and write programs, reducing the difficulty of debugging and use, and improving work efficiency.
Technical Parameters
| Parameter Category | Specific Parameters |
|---|---|
| Adapted PLC | Modicon 984 PLC |
| Rated Current | Motor rated current: 6A; Servo motor rated current: 15A |
| Supply Voltage | 24V DC |
| Operating Temperature | -10℃ to 55℃ |
| Protection Rating | IP65 |
| Input Signal | Self-synchronizing signal of YVGC - 500W motor |
| Output Signal | DC voltage proportional to rotation angle |
| Control Algorithm | PID control |
Working Principle
The core working process of the controller is to first receive the self-synchronizing signal sent by the YVGC - 500W motor, which contains key information such as the motor's rotation angle. Then, the internal signal processing module analyzes and converts the signal into a DC voltage signal proportional to the rotation angle. At the same time, the signal mixing function is used to reduce signal deviation and ensure signal accuracy. After that, combined with the PID control algorithm, the control parameters are adjusted in real time according to the set reference signal, thereby accurately controlling the position, speed or torque of the servo motor to achieve precise motion control of the controlled object and meet the strict requirements for positioning accuracy in industrial production.
Application Scenarios
Machine Tool Field
It can be used for the precise positioning of cutting tools and workpieces in CNC machine tools, such as milling machines, lathes and other equipment. By accurately controlling the movement trajectory and position of cutting tools, it ensures the dimensional accuracy and surface quality of machined parts, and improves processing efficiency and product qualification rate.
Robot Field
It is suitable for industrial robot joint control, which can accurately control the movement position and posture of robot arms to realize complex actions such as material grasping and assembly. It ensures the accuracy and stability of robot operation and meets the needs of automatic production lines.
Packaging Machinery
In packaging equipment, it can be used in links such as positioning and conveying of packaging materials to ensure the precise size and position of packaging, improve packaging quality and efficiency, and adapt to the packaging needs of different industries such as food and pharmaceuticals.
Material Handling
It is applied to automatic material handling systems such as conveyors and manipulators. It can accurately control the transportation position and speed of materials, realize efficient and orderly material handling, reduce labor costs, and improve the automation level of production processes.
Installation and Maintenance
Key Installation Points
During installation, ensure the correct connection of the controller with Modicon 984 PLC and related servo motors and other equipment, and operate in strict accordance with wiring specifications to avoid equipment failure caused by wrong wiring. Select a suitable installation location away from harsh environments such as high temperature, humidity and strong electromagnetic interference to ensure good heat dissipation and stable operation of the equipment.
Maintenance Suggestions
Regularly inspect the appearance of the controller for damage and looseness; regularly clean the surface dust to maintain good heat dissipation; inspect the connecting lines to ensure good contact. In case of failure, troubleshooting and maintenance can be carried out according to the fault code prompts of the controller and the instruction manual, and professional technicians should be contacted if necessary.
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