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ABB 5SHY3545L0009 3BHB013085R0001 ACS 6000 IGCT Module | 5SHY 3545L0009

Manufacturer: ABB

Product Number: 5SHY3545L0009 3BHB013085R0001

Product Type: ACS 6000 IGCT Module

Country of Origin: Switzerland

✓ Payment Method: Telegraphic Transfer (T/T)

✓ Warranty Period: 12 months

✓ Delivery time: Shipment within 3 days of inventory availability

Mail： plcdcsmodule@foxmail.com

Phone/Wechat/Whatsapp：+86 15359254348

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Product Overview

The ABB 5SHY3545L0009 (material code: 3BHB013085R0001) is a HiPak IGCT integrated gate‑commutated thyristor module of the 5SHY series. It serves as the core power‑switching device for power units of ACS6000 medium‑voltage variable‑frequency drives.

This press‑pack module integrates GCT chips, anti‑parallel freewheeling diodes and gate‑driver circuit boards. Developed for heavy‑industry high‑power power conversion applications, it is widely deployed inside power phase modules of ACS6000 drive systems to perform energy conversion between DC busbars and high‑voltage motors. Featuring low‑stray‑inductance packaging, the 5SHY3545L0009 suppresses voltage spikes during high‑voltage switching transients. It is suitable for equipment retrofitting and spare‑part replacement in continuous heavy‑duty production sites such as mining and metallurgy.

Technical Parameters

Model: 5SHY3545L0009Part Number: 3BHB013085R0001Device Type: Asymmetric IGCT power deviceBlocking Voltage: 4500VRated Continuous Current: 3500A10ms Surge Current: 6000AOperating Temperature Range: ‑40℃ ~ +125℃Package Type: Press‑pack HiPak integrated IGCT with integrated gate driver boardCompatible System: ABB ACS6000 medium‑voltage variable‑frequency driveNet Weight: Approx. 3.8 kgProtection Class: IP20Driver Power Supply: 24VDC±20%Compatible Switching Topology: Three‑level medium‑voltage drive topology

Applications: Medium‑ and high‑voltage inverter systems, ACS6000 series medium‑voltage drive units. It can be integrated into PEBB (Power Electronic Building Block) modules and serve as one‑phase bridge arm for three‑level voltage‑source inverters (VSI). It supports both AC‑DC rectification and DC‑AC inversion, delivering high flexibility for system design.

Technical Features: Adopting IGCT technology, it features fast switching speed and low conduction loss to meet high‑voltage high‑power conversion requirements. Optimized for medium‑frequency (<1 kHz) operating conditions and wide‑temperature‑range operation with strong environmental adaptability.

DATA SHEET

5SHY 3545L0009 IGCT MODULE 3BHB013085R0001.pdf

ABB 5SHY3545L0009 3BHB013085R0001 ACS 6000 IGCT Module 5SHY 3545L0009.....jpg

Core Functional Advantages

5SHY3545L0009 (3BHB013085R0001) integrates power chips and gate‑drive circuits as a single unit. It eliminates complicated external drive wiring, greatly reduces stray inductance of power loops, suppresses switching over‑voltage spikes, and mitigates system EMI interference.

Combining the dual merits of low thyristor conduction loss and reliable transistor turn‑off capability, it achieves lower overall losses under high‑power operating conditions and improves the overall operating efficiency of the ACS6000 drive.

The press‑pack package delivers excellent thermal conductivity, supports water‑cooled heat dissipation, and withstands frequent start‑stop cycles and shock‑loading over long‑term operation.

Equipped with built‑in gate‑state monitoring and short‑circuit detection circuits, the module feeds fault signals back to the upper‑level drive control unit. This enables fast on‑site fault localization for power devices and shortens equipment downtime for troubleshooting.

Product Characteristics

The complete unit integrates IGCT chips, freewheeling diodes and a full gate‑driver PCB board. Device parameters are pre‑matched, requiring no separate drive‑parameter commissioning.

The asymmetric chip structure is optimized for medium‑voltage inverter operating conditions with excellent leakage‑current performance.

Press‑contact mounting with solder‑free lead construction delivers resistance against thermal‑cycle fatigue, suitable for long‑term non‑stop industrial operation.

Fiber‑optic signal interfaces receive PWM trigger commands from the main drive controller, providing high isolation between high‑voltage power and low‑voltage control circuits with strong anti‑interference performance in high‑voltage environments.

Physical interfaces of the module are fully compatible with ACS6000 phase‑module housings. Spare‑part replacement can be implemented via direct drop‑in installation without cabinet modification.

Application Fields

Main drives for rolling mills and high‑power speed‑regulated drives for blast‑furnace fans in metallurgy industry
Spare parts for ACS6000 variable‑frequency systems of main shaft hoists and underground belt conveyors in mining industry
Megawatt‑class medium‑voltage variable‑frequency speed‑regulating devices for large‑scale compressors and blowers
High‑power propulsion variable‑frequency drives for marine vessels
Power‑quality conditioning for industrial power grids and flexible power conversion equipment
Retrofit projects for heavy‑duty variable‑frequency drives of large chemical pumps

ABB 5SHY3545L0009 3BHB013085R0001 ACS 6000 IGCT Module 5SHY 3545L0009...jpg

Working Principle

The ABB 5SHY3545L0009 (3BHB013085R0001) is an Integrated Gate‑Commutated Thyristor (IGCT). During turn‑on, it adopts thyristor conduction mechanism to realize high‑current conduction with low losses. Upon receiving the turn‑off command, the integrated gate driver board rapidly commutates the full anode current into the gate loop to achieve forced turn‑off effect similar to that of a transistor.

Fiber‑optic PWM signals from the ACS6000 main control unit are transmitted to the module’s gate‑driver PCB to control high‑speed switching of the IGCT. It modulates DC‑bus voltage into AC output with adjustable amplitude and frequency for medium‑voltage motor driving. The integrated anti‑parallel diodes provide freewheeling paths for inductive motor loads and suppress reverse over‑voltage. Heat generated during switching is dissipated by the cabinet water‑cooling system to keep module operating temperature within safe limits.

Comparison of Same‑brand Products

IGBT Module Table

Model	Material Code	Rated Current	Key Differences
5SHY3545L0009	3BHB013085R0001	3500A	Standard mainstream option for ACS6000; complete integrated gate driver board; standard heavy‑duty configuration
5SHY3545L0010	3BHB013088R0001	3500A	Identical bare chip; updated gate‑driver board revision; deployed in some newer‑revision ACS6000 cabinets
5SHY4045L0006	3BHB030310R0001	4000A	Higher current rating for ultra‑high‑power ACS6000 power units; physically compatible yet requires firmware matching

Compatible Accessories

Power Unit Cabinet: ACS6000‑INU Inverter Unit
Drive Control Board: 3BHB00652R0001
Snubber Capacitor: 3BHB009946R0001
DC‑link Capacitor Bank: Built‑in capacitors for ACS6000 phase module
Fiber‑optic Communication Assembly: DDCS fiber‑optic link kit
Water‑cooling Assembly: Complete water‑cooling loop assembly for ACS6000 phase module
Short‑circuit Detection Board: 3BHL000259P0001
FAQ
Q1: What is the relationship between 5SHY3545L0009 and 3BHB013085R0001? Can they be substituted for each other?A: 5SHY3545L0009 is the device model of the chip, while 3BHB013085R0001 is the material code for the complete integrated IGCT module. Both refer to the identical full product. Provide both part numbers to suppliers during procurement to prevent version mismatch.
Q2: Can the system be started directly after replacing a faulty 5SHY3545L0009 module?A: No. Before installing 5SHY3545L0009 (3BHB013085R0001), inspect the cabinet snubber capacitors, drive boards and water‑cooling loop for faults to eliminate root causes of secondary damage. After installation, perform static tests on the drive unit prior to loaded operation.
Q3: Apart from ACS6000 variable‑frequency drives, what other equipment supports this module?A: It is primarily engineered for ACS6000 medium‑voltage inverter units. Certain high‑power ACS1000 variants can adopt this module under hardware‑compatible conditions. Direct migration to other‑brand frequency converters is not recommended due to mismatched drive parameters.
Q4: Are there crimping‑force requirements for 5SHY3545L0009 installation?A: Strict torque parameters shall be followed in compliance with the ACS6000 maintenance manual. Insufficient crimping force increases thermal resistance and leads to over‑temperature burnout; excessive crimping force will physically damage the IGCT silicon chip.
Q5: What storage conditions are required for delivered modules?A: Store in dry and dust‑free environment within ‑10℃ ~ 40℃. Do not arbitrarily disassemble the integrated gate‑driver board. Apply moisture‑proof packaging for long‑term storage to avoid circuit‑board damp damage.
Q6: Is there a drop‑in replacement for 5SHY3545L0009 (3BHB013085R0001)?A: The same‑series 5SHY3545L0010 (3BHB013088R0001) features compatible hardware interfaces, yet ACS6000 control‑software version verification is mandatory. Some legacy firmware revisions cannot recognize the updated driver board. No cross‑series direct‑replacement devices are available.
Q8: What alarm codes will ACS6000 normally trigger upon module failure?A: Common alarms include gate‑unit fault, IGCT desaturation fault and phase‑module short‑circuit alarm. Such alerts do not necessarily indicate module hardware failure. Distinguish between drive‑board faults and device‑body faults instead of directly ordering replacement modules.
Recommended Same‑brand Product Models
5SHY3545L0009, IGCT Power Module5SHY3545L0010, IGCT Power Module5SHY4045L0006, IGCT Power Module5SHX2645L0002, IGCT Power Module5SHX1960L0005, IGCT Power Module5SHX1060H0001, IGCT Power Module5SDF20L4520, IGCT Freewheeling Diode Module3BHB013088R0001, IGCT Integrated Module3BHB030310R0001, IGCT Integrated Module3BHL000389P0104, IGCT Power Unit3BHB00652R0001, Gate‑Drive Control Board3BHL000259P0001, Short‑circuit Detection Board3BHB009946R0001, Snubber Capacitor3BHE003604R0102, Protection Circuit Board3BHB003230R0101, IGCT Drive Assembly

ABB 5SHY3545L0009 3BHB013085R0001......

ABB 5SHY3545L0009 3BHB013085R0001.........

ABB 5SHY3545L0009 3BHB013085R0001...........

Packing & Shipping

1. We will ship the items within 3 working days after the payment is reached.

2. New and origin factory individual sealed inner box

3. We can ship to you by DHL/TNT/UPS/EMS/FeE... PIs contact us directly and we

will ship as your requirement.

Best Quality Assurance

1. We promise all of the goods we supplied is 100% new and original

2. One-year warranty GUARANTEE OF QUALITY (After Our Delivery Date).

Terms of Payment: We accept T/T

What can we do

All products we sell are 100% New original Package in good condition and will be examed before they are shipped.

1.We supply a large number of prompt goods.

2.New packaging and factory sealed

If you order more than one item, please contact us, we can offer further discounts for you. And if you find other suppliers offer cheaper prices.

for the same product, we are also willing to provide you with reference to their price,even further discounts.

If you need, we can solve your defective part or replace it. Welcome to inquire! We will give you the best service!

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