The PM864AK01-eA 3BSE018161R2 is a high-performance processor unit module in the ABB AC 800M series control system. As the core computing and control component of the system, it adopts an industrial-grade PowerPC architecture and features high reliability, strong real-time performance, and flexible scalability. It is suitable for harsh industrial scenarios such as process control and factory automation, supports redundant configuration and multi-protocol communication, and seamlessly integrates with systems like ABB 800xA, providing stable computing power and security assurance for complex control tasks.
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Hardware Specifications
The processor is PowerPC 604e with a main frequency of 400 MHz, delivering stable operation for industrial-grade applications.The memory configuration includes 512MB SDRAM for dynamic storage of programs and data, as well as 256MB Flash for firmware and program solidification.
For storage backup, a 3.6V lithium battery is equipped to support long-term retention of memory data after power failure.The power supply specifications cover a 24V DC wide voltage range of 19.2–30V DC, with a typical power consumption of 6.9W and a maximum of 11.4W, and it supports redundant power input monitoring.In terms of physical specifications, the module has a width of 115mm when mounted on the TP830 backplane, with an overall dimension of approximately 119mm × 186mm × 135mm and a weight of around 1.2kg.Regarding environmental tolerance, it operates within a temperature range of -40℃ to +70℃ and a humidity range of 5%–95% (non-condensing), and its vibration and shock resistance complies with relevant industrial standards.
Functions and Features
Control Performance
Real-time Multitasking Processing: Supports IEC 61131-3 standard programming languages (such as LD, ST and FBD), enabling parallel execution of complex control logic.
Redundancy Capability: Supports the RCU-Link redundant control link with fast master-standby switchover, ensuring uninterrupted system operation.
I/O Expansion: Up to 12 S800 I/O units can be connected via ModuleBus, and the CEX bus supports the expansion of 12 communication modules, meeting the requirements of large-scale I/O and communication applications.
Communication Capability
On-board Interfaces: Equipped with 2 Ethernet ports (10/100M, supporting MMS/IAC protocols), 2 RS-232C serial ports (1 for general use and 1 dedicated to service functions), and 1 PCMCIA expansion slot.
Protocol Compatibility: Compatible with mainstream industrial protocols including PROFIBUS DP, Modbus and EtherNet/IP, facilitating cross-system data interaction.
Clock Synchronization: Achieves millisecond-level (1ms) clock synchronization between AC 800M controllers via the CNCP protocol, ensuring high-precision control coordination.
Engineering and Maintenance
Configuration Tools: Compatible with ABB Control Builder M programming software, supporting online debugging, program downloading and fault diagnosis.
Status Indication: LED indicators provide real-time feedback on power supply, operation, fault and communication status, enabling quick troubleshooting.
Hot-swappable Compatibility: Core modules support hot swapping, minimizing maintenance-related downtime.
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Application areas：
The main application industries are: chemical, automotive, thermal power, steel, plastic, wind power
power plant, paper, steel, mine, rubber, water supply, cement, chemical, glass, printing
textile, machinery, plastic, paint, medicine, hospital, food, hotel, scientific research institute, etc.
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Main product ：
ABB: Industrial robot spare parts DSQC series, Bailey INFI 90, IGCT, etc., for example: 5SHY6545L0001 AC10272001R0101 5SXE10-0181,5SHY3545L0009，5SHY3545L0010 3BHB013088R0001 3BHE009681R0101 GVC750BE101, PM866, PM861K01,PM864AK01-eA,3BSE018161R1, PM510V16, PPD512 a10-15000 3BHE040375R1023, PPD113, PP836A, PP865A, PP877, PP881, PP885，etc.,
GE: spare parts such as modules, cards, and drivers. For example: VMIVME-7807, VMIVME-7750, WES532-111, UR6UH, SR469-P5-HI-A20, IS230SRTDH2A, IS220PPDAH1B, IS215UCVEH2A , IC698CPE010，IS200SRTDH2ACB，etc.,
Bently Nevada: 3500/3300/1900 system, Proximitor probe, etc.,for example: 3500/22M,3500/32， 3500/15, 3500/20，3500/42M，1900/27，etc.,
Invensys Foxboro: I/A series of systems, FBM sequence control, ladder logic control, incident recall processing, DAC, input/output signal processing, data communication and processing, such as FCP270 and FCP280，P0904HA，E69F-TI2-S，FBM230/P0926GU，FEM100/P0973CA，etc.,
Invensys Triconex: power module,CPU Module,communication module,Input output module,such as 3008,3009,3721,4351B,3805E,8312,3511,4355X，etc.,
Woodward: SPC position controller, PEAK150 digital controller, such as 8521-0312 UG-10D，9907-149, 9907-162, 9907-164, 9907-167, TG-13 (8516-038), 8440-1713/D，5466-258, 8200-226，etc.,
Westinghouse/Emerson: OVATION system, WDPF system, MAX1000 system spare parts, such as 1C31129G03, 5X00063G01, 5X00063G01，1C31181G01，SE3007, VE3008, etc
Rockwell Allen-Bradley：Logix 1756，1794，2711touch screen such as 2711-B6C20，etc.,
Rockwell ICS TRIPLEX：T8151B,T8311 ,T8403 ,T9431, T8480C，etc.,
Rockwell Reliance：PLC-MODULE，WR-D4007，0-57406-E，Y-3023-2-H00AA，etc.,
Schneider Modicon: Quantum 140 series processor, control card, power module,
such as 140CPU65160, 140CPU67160, 140CPU43412，140CPU67060，140DDI35300，140ACO13000，140CRA93100，140CPU11303，140ACO13000，etc.,
Hima: Security modules, such as F8650E, F8652X, F8627X, F8628X, F3236, F6217,F6214， Z7138, F8651X, F8650X，etc.,
Honeywell: all DCS cards, modules, CPUS, such as: CC-MCAR01, CC-PAIH01, CC-PAIH02, CC-PAIH51, CC-PAIX02, CC-PAON01, CC-PCF901, TC-CCR014, TC-PPD011，CC-PCNT02，etc.,
Motorola: MVME162, MVME167, MVME172, MVME177 series, such as MVME5100, MVME5500-0163, VME172PA-652SE，VME162PA-344SE-2G，etc.,
Xycom: I/O, VME board and processor, for example, XVME-530, XVME-674, XVME-957, XVME-976，etc.,
Kollmorgen：Servo drive and motor，such as S72402-NANANA，S62001-550，S20330-SRS，CB06551/PRD-B040SSIB-63，etc.,
Bosch/Rexroth/Indramat: I/O module, PLC controller, driver module，MSK060C-0600-NN-S1-UP1-NNNN，VT2000-52/R900033828，MHD041B-144-PG1-UN，etc.,
This article is from the official website of Xiamen Xiongba, please include the following link for reproduction：www.plcdcsmodule.com | ABB PM864AK01-eA AC800M 3BSE018161R1 Processor Unit module | E-mail:plcdcs-module@foxmail.com
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