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The ABB
UDC920BE01 3BHE034863R0001 High-Voltage Control
Board Module is a high-performance control unit specifically designed for 3kV-35kV high-voltage power systems. It integrates high-precision signal acquisition, complex logic operation, and high-voltage equipment driving functions, and is widely applied in critical fields such as substations, high-voltage motor control, and power transmission.
Serving as the "neural center" of high-voltage systems, this module enables precise control and real-time status monitoring of equipment like high-voltage circuit breakers, disconnectors, and transformers, ensuring the safe, stable, and efficient operation of high-voltage systems.
It adopts a reinforced insulation design and redundant architecture, has passed international safety certifications for high-voltage equipment, and can work reliably for a long time in harsh environments such as strong electromagnetic interference and high humidity. It is an ideal solution for the automated control of large-scale industrial high-voltage systems.

Core Features and Advantages
1. Dedicated Control Capability for High-Voltage Systems
- Wide Voltage Level Adaptation: Supports the full range of 3kV-35kV high-voltage systems and is compatible with high-voltage equipment of different capacities (10MVA-500MVA), enabling flexible deployment without hardware adjustments.
- High-Precision Signal Acquisition: Equipped with a built-in 24-bit high-precision ADC converter, it supports signal acquisition of high-voltage side voltage (0-50kV) and current (0-2000A), with a measurement accuracy of ±0.05% FS, meeting the metering-level requirements of power systems.
- Fast Control Response: Powered by a dual-core 32-bit industrial processor (200 MIPS), the control cycle can be as low as 1ms, ensuring rapid response to high-voltage faults (e.g., short-circuit protection action time < 20ms).
- Professional High-Voltage Algorithms: Built-in dedicated control logic for high-voltage equipment (such as circuit breaker opening/closing sequence control and transformer on-load tap-changer algorithm), complying with power industry standards including IEC 61850 and GB/T 14285.
2. Enhanced Safety and Insulation Design
- Multi-Level Insulation Protection: Adopts a reinforced insulation structure with a creepage distance > 40mm, electrical clearance > 25mm, and insulation withstand voltage > 50kV (for 1 minute), meeting the DL/T 478 standard for high-voltage equipment control.
- Comprehensive Fault Protection:
- Hardware-Level: Overvoltage (60kV), overcurrent (3000A), and arc protection, with a response time < 1μs;
- Software-Level: Operation interlocking for high-voltage equipment, self-diagnosis of status, and protection against communication anomalies;
- System-Level: Links with high-voltage protection devices to achieve "control-protection" integration.
- EMC Optimization: Passes the EN 61000-6-2/4 EMC test for high-voltage environments, featuring strong anti-interference capability and maintaining signal stability during high-voltage switch operations.
3. High-Reliability Redundant Architecture
- Full-System Redundant Configuration: Supports 1+1 hot redundancy for control boards, dual power backup, and communication link redundancy, with a switching time < 20ms. It meets the "zero downtime" operation requirement of high-voltage systems, with a Mean Time Between Failures (MTBF) > 1,200,000 hours.
- Wide-Temperature Stable Operation: Uses military-grade components (-40℃~+85℃), and the PCB board is coated with special three-proof paint (salt spray resistant, mildew proof), adapting to the installation environment of outdoor high-voltage cabinets (IP54 protection level).
- Vibration and Shock Resistance: Complies with IEC 60068-2-6 (vibration) and IEC 60068-2-27 (shock) standards, and can be installed in high-vibration locations such as substations and rolling mills.
4. Smart Grid Compatibility and Communication
- Grid-Level Communication Interfaces:
- 2 channels of Gigabit industrial Ethernet (supporting IEC 61850-8-1 MMS and GOOSE messages), enabling seamless connection with substation automation systems;
- 1 channel of Profibus DP (for connecting local intelligent devices);
- 1 channel of IRIG-B code interface (time synchronization accuracy ±1μs), meeting the requirements of Sequence of Events (SOE) recording in power systems.
- Data Recording and Analysis: Built-in 64MB data storage, which can record key operating data for more than 1 year (sampling interval 10ms). It supports waveform recording for 10 seconds before and 5 seconds after a fault, facilitating accident tracing and analysis.
- Remote Monitoring Support: Compatible with the ABB Ability™ Power Cloud Platform, supporting remote parameter configuration, status monitoring, and fault diagnosis, reducing operation and maintenance costs.
Technical Specifications
Category | Detailed Parameters |
---|
Basic Information | Model: UDC920BE01 Order Number: 3BHE034863R0001 Product Type: High-Voltage Control Board Module Applicable Systems: 3kV-35kV high-voltage power systems, substation automation, high-voltage motor control |
Processor & Storage | Processor: Dual-core 32-bit industrial CPU (200 MIPS) Program Storage: 32MB Flash (expandable to 64MB) Data Storage: 64MB RAM (with super capacitor backup, data retention for >72 hours after power failure) |
Signal Acquisition & Control | Analog Input: 8 channels (high-voltage side voltage/current signals, accuracy ±0.05% FS) Digital Input: 32 channels (high-voltage equipment status signals, response time <1ms) Digital Output: 16 channels (drives high-voltage equipment operating mechanisms, capacity 5A/250V AC) Control Cycle: Configurable, minimum 1ms SOE Resolution: 1ms |
Communication Interfaces | Industrial Ethernet: 2×1000BASE-T (supports IEC 61850, Modbus TCP/IP) Fieldbus: 1×Profibus DP (transmission rate 12Mbps) Time Synchronization: 1×IRIG-B code input (DC level/TTL) Debugging Interface: 1×USB 2.0 Type B |
Power Requirements | Operating Voltage: 24V DC ±15% (redundant dual power input) Power Consumption: ≤18W during normal operation, ≤25W under maximum load Power Protection: Overvoltage (36V DC), overcurrent (2A), reverse connection protection |
Environmental & Mechanical Parameters | Operating Temperature: -25℃~+70℃ Storage Temperature: -40℃~+85℃ Relative Humidity: 5%~95% (no condensation) Insulation Withstand Voltage: >50kV (1 minute, DC) Creepage Distance/Electrical Clearance: >40mm/>25mm Dimensions (Width × Height × Depth): 220mm×160mm×100mm Weight: Approximately 1.8kg Protection Level: IP20 (board level), compatible with IP54/IP65 high-voltage cabinets |

Installation and Configuration Guide
1. Installation Requirements
Safety Specifications
- Installers must hold a high-voltage electrician qualification certificate. Before operation, confirm that the high-voltage system is powered off and grounded, and use insulated tools.
Mechanical Installation
- Install the module on the dedicated guide rail or slot inside the high-voltage control cabinet. Maintain a distance of ≥150mm from high-voltage components to ensure insulation safety.
- Fix the module with M4 insulated screws (torque: 1.0Nm) to avoid reduced insulation caused by metal contact.
- For redundant configuration, maintain a distance of ≥50mm between the two control boards to ensure heat dissipation and independent wiring.
Electrical Connection
- Strictly separate the wiring of the control power supply and high-voltage circuit, and use cables of different colors for distinction (blue is recommended for control cables).
- Use shielded twisted-pair cables (cross-sectional area ≥0.75mm²) for signal cables, and ground the shield layer at one end (grounding resistance <4Ω).
- Route Ethernet and fieldbus cables through metal conduits to avoid electromagnetic interference.
2. Configuration and Debugging
Configuration Tools
- Use ABB Power Automation Studio software (Version V3.2 or above).
Basic Configuration Steps
- Connect the debugging computer to the control board via USB or Ethernet to establish a secure communication link.
- Import the system configuration file corresponding to the voltage level (e.g., 10kV substation, 35kV motor control).
- Configure signal ranges, control logic, protection thresholds, and communication parameters (IEC 61850 address, GOOSE configuration).
- Perform offline testing (without high voltage) to verify the accuracy of control output and signal acquisition.
High-Voltage Joint Debugging
- Gradually apply high voltage (20% → 50% → 100% rated voltage) and monitor sampling data and equipment status.
- Test fault protection functions (e.g., simulate overcurrent, overvoltage) to confirm that the protection action time and logic are correct.
- Verify the redundant switching function to ensure no data loss or control interruption during the active-standby board switchover.

Application Scenarios
With its professional high-voltage control capabilities, the ABB UDC920BE01 3BHE034863R0001 High-Voltage Control Board Module is widely applied in power and industrial high-voltage systems:
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