200-560-000-113 is an extended condition monitoring combined card supporting the first-generation rack-mounted system of VIBRO-METER VM600 under Meggitt. Its full model corresponds to the complete module set XMV16 + XIO16T. The front panel adopts a spraying process, which differs from the bare aluminum panel version 620-002-000-213 of the second-generation Mk2.
This module is specially designed for high-precision vibration analysis. One complete set provides 16 dynamic measurement channels and 4 key phase acquisition channels. It can independently perform rolling bearing fault diagnosis, air gap magnetic flux monitoring, and full-band vibration spectrum collection for units. It is applicable to centralized online monitoring scenarios of large rotating machinery.
It can interwork with the complete VM600 protection hardware and the supporting VibroSight analysis software, synchronously outputting protection trip logic and long-term trend data, and complying with the API 670 specification for industrial machinery monitoring.
Technical Features
High Channel Density Integrated Design
Equipped with 16 independent dynamic signal channels. Each channel supports a maximum sampling rate of 20kHz with frequency response ranging from DC to 10kHz, compatible with inputs from acceleration, velocity and displacement vibration sensors.
Function-Partitioned Hardware Architecture
The XMV16 board handles signal acquisition and spectrum calculation, while the XIO16T board undertakes digital communication and discrete alarm output. The two boards operate in matched coordination. Physical isolation is implemented between signal processing circuits and communication links to mitigate interference risks.
Full Compatibility with All Types of Sensors
Supports eddy current displacement probes, IEPE acceleration sensors, magnetoelectric velocity sensors and dynamic pressure sensors. Channel parameters can be freely configured via software without hardware jumper modifications.
Support for System Hot-Swap
Modules can be plugged and replaced while the rack remains powered. The backplane automatically identifies hardware upon insertion, and the supporting software loads original channel configurations automatically, drastically shortening equipment downtime for maintenance.
Comprehensive Built-In BIST Self-Test Function
Continuously monitors sensor loop impedance, channel signal amplitude and DSP computing load of the board. Fault signals can trigger the full protection system through the system safety bus to switch equipment to a safe steady state, avoiding false unit trips.
Standardized Industrial Communication
The XIO16T board integrates Ethernet and fieldbus interfaces for direct connection to upper-level DCS and PLC control systems. It supports Modbus TCP/RTU protocols to transmit real-time vibration amplitude and spectrum alarm data.
Model Interpretation
Complete Model: 200-560-000-113Breakdown of segment definitions:
- 200: Base prefix for extended monitoring cards of the first-generation VM600 series, distinguishing it from prefix codes of MPC4 protection cards, AMC analog temperature cards and CPUM rack controller cards.
- 560: Hardware function code representing the XMV16 vibration condition monitoring processing board, differentiated from code 570 for the XMC16 combustion dynamics monitoring board.
- 000: Hardware revision iteration code; 000 denotes the stable first-generation hardware version with no circuit redesign adjustments.
- 113: Appearance and matching assembly code
- The first digit 1: Compatible with first-generation VM600 systems
- The second digit 1: Sprayed front panel finish
- The third digit 3: Complete set matched with XIO16T input/output interface boardThe suffix 213 of the second-generation model with identical core functions indicates bare aluminum panel and compatibility with the second-generation VM600 Mk2 rack system.
Product Characteristics
Monitoring Performance
Single-channel measurement accuracy features ±1% frequency error and ±5% amplitude error. Real-time conversion and output of three physical quantities (vibration velocity, displacement and acceleration) are supported.
Operating Condition Adaptability
Operating temperature range: -20℃ to +70℃. Suitable for high and low-temperature industrial sites including power plants, oil & gas refineries and compressor stations. Built-in EMI suppression circuits resist electromagnetic interference generated by frequency converters and high-power motors.
Software Compatibility
Fully compatible with vibration-dedicated data packages of the VibroSight monitoring and analysis software. It can automatically generate bearing fault spectrums, vibration trend curves and transient waveform records of unit startup and shutdown cycles.
Flexible Expandability
Multiple sets of modules can be connected in parallel within a single ABE042 6U rack. Multiple XMV16+XIO16T module groups share the rack backplane bus, and all measurement data is aggregated uniformly by the CPUM rack controller.
Safety Compliance
The hardware architecture complies with API 670 standards for heavy-duty rotating machinery monitoring. The fail-safe output logic for loop self-test faults meets industrial unit protection safety specifications.
Application Fields
Power Generation Industry
Online vibration monitoring and bearing fault prediction for gas turbines, steam turbines, hydroelectric generating sets, as well as large boiler induced draft fans, forced draft fans and circulating water pumps.
Oil, Gas & Petrochemical Industry
Full-cycle vibration condition data acquisition for large reciprocating compressors, centrifugal compressors, oil & gas transfer pumps and turbo expanders.
Heavy Industry & Metallurgy
Vibration analysis of rotating components including large steel rolling motors, blast furnace blowers and main sinter exhaust fans.
Marine Power Sector
Vibration monitoring of marine main propulsion turbines and auxiliary generator sets.
General Industrial Equipment
Fault early warning for large central air-conditioning centrifugal chillers, high-power factory air compressors and large fan units.
Product Comparison
Comparison Objects
VM600 series MPC4 protection module, AMC8 analog temperature monitoring module, XMC16 combustion monitoring module and CPUM rack controller module.
Core Function Differentiation
Model 200-560-000-113 (XMV16+XIO16T) is exclusively designed for in-depth vibration spectrum analysis and long-term condition trend monitoring, without hardwired trip logic output for unit protection.The MPC4 module focuses on real-time unit protection, equipped with hardware trip relay outputs. It only supports basic vibration amplitude monitoring and lacks high-frequency spectrum analysis capability.The AMC8 module solely collects temperature and 4-20mA analog signals and has no dynamic vibration channels.The XMC16 is developed for combustion dynamic pressure pulsation monitoring, tailored to gas turbine combustion conditions and unsuitable for general machinery vibration analysis.The CPUM contains no signal acquisition channels and acts merely as the core component for rack data aggregation and communication gateway.
Channel Quantity Differences
This module set provides 16 dynamic vibration channels per unit.Each MPC4 unit is equipped with only 4 dynamic channels.Each AMC8 unit features 8 analog channels.Each XMC16 unit offers 16 dynamic pressure channels.
Differentiated Application Scenarios
This module is applied for equipment fault prediction and refined spectrum diagnosis.The MPC4 serves as hard protection for safe unit shutdown.The AMC8 monitors bearing and stator temperatures.The XMC16 tracks combustion oscillation of gas turbines.The CPUM is an indispensable central component of the complete system.
Hardware Compatibility
This module is only compatible with first-generation VM600 racks.The second-generation Mk2 equivalent model fits the new slim ABE056 rack, while first-generation modules cannot be directly installed into second-generation slim racks.
Matching Accessories
Hardware Matching Parts
VM600 ABE040 / ABE042 6U system rackVM600 RPS6U rack redundant power supply moduleCPUM / IOCN rack controller communication cardRLC16 rack expansion relay output card
Compatible Vibration Sensors
TQ402 eddy current probe, IQS452 preamplifier, IEPE acceleration sensor, magnetoelectric velocity sensorEA402 dedicated shielded extension cable for sensors
Recommended Models of the Same Brand
- 204-040-000-113 – MPC4 Vibration Protection Module
- 204-080-000-113 – AMC8 Temperature & Analog Monitoring Module
- 200-570-000-113 – XMC16 Combustion Dynamics Monitoring Module
- 620-002-000-213 – XMV16 Mk2 Second-Generation Vibration Monitoring Module
- 600-001-000-000 – CPUM Rack Control Card
- 600-002-000-000 – IOCN Communication Interface Card
- 600-007-000-000 – CPUR Redundant Rack Controller
- 204-160-000-113 – RLC16 Expansion Relay Module
- ABE042 – VM600 6U Standard System Rack
- ABE056 – VM600 Mk2 1U Slim Rack
- RPS6U – 6U Rack Redundant Power Supply Module
- 111-402-000-012 – TQ402 Eddy Current Displacement Probe
- 204-452-000-211 – IQS452 Sensor Preamplifier
- 913-402-000-012 – EA402 Sensor Shielded Cable
- MPC4 Mk2 + IOC4 Mk2 – Second-Generation 4-Channel Protection & Monitoring Combined Card
FAQ
Q1: Can the two modules 200-560-000-113 and 620-002-000-213 be directly interchanged?
A1: They cannot be directly hot-swapped for replacement. Model 200-560-000-113 is compatible with the first-generation VM600 6U rack and features a sprayed front panel. Model 620-002-000-213 is the Mk2 second-generation unit with a bare aluminum panel, designed for the new slim rack. There are minor differences in the backplane bus protocols. To replace modules across generations, both the rack and controller hardware must be replaced simultaneously.
Q2: When purchasing this module, do I need to place a separate order for the matching XIO16T board?
A2: The part number 200-560-000-113 represents a complete assembled set consisting of the XMV16 processing board plus the XIO16T interface board. The full assembly is supplied as a single unit, so there is no need to purchase the two boards separately.
Q3: What is the maximum number of 200-560-000-113 module sets that can be installed in a single ABE042 rack?
A3: The ABE042 6U rack has a total of 21 standard VME slots. Each module set occupies 2 adjacent slots. After reserving slots for the CPUM controller and power supply, a maximum of 8 sets of this monitoring module can be connected in parallel within one rack.
Q4: Does this module carry SIL safety certification and can it be used in unit safety protection loops?
A4: This module is only responsible for vibration condition monitoring and spectrum analysis. It has no hardware safety trip output and does not hold SIL2 safety certification. If safety-certified unit protection functionality is required, the MPC4 series protection modules must be purchased as matching accessories.
Q5: The channel indicator light flashes green continuously during module operation. What fault does this indicate, and how should it be resolved?
A5: Continuous green flashing indicates an abnormal sensor loop. Common root causes include broken sensor probe wiring, multi-point grounding of the extension cable shield, and probe gap voltage exceeding the calibrated range.Resolution steps: Cut power first to check cable continuity, readjust the probe mounting clearance, ensure the shield is only single-point grounded inside the control cabinet, then restart the unit to run self-test again.
Q6: The software prompts DSP overload and channel filter failure. What is the root cause?
A6: Enabling high-slope wideband filters for multiple channels simultaneously will cause the DSP computing load to exceed its rated limit.Maintenance solutions: Reduce the slope of high-pass and low-pass filters for each channel, narrow the sampling bandwidth per channel, and decrease the volume of synchronous spectrum calculation tasks across multiple channels.
Q7: After hot-swapping and replacing the module, the upper monitoring software fails to recognize the new module. How can this fault be fixed?
A7: The backplane fails to complete hardware identification after plugging/unplugging. Follow these operation steps: Fully power off the rack controller for 3 minutes, then restore power. Open the VibroSight software and rescan rack hardware; the software will automatically load the original channel configurations of the new module without requiring manual parameter reconfiguration.
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