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ABB DSRF 180A 5731 0255-AV MasterPiece Chassis | DSRF180A rack

Manufacturer: ABB

Product Number:  DSRF 180A 5731 0255-AV

Product Type:  MasterPiece Chassis

Country of Origin: Switzerland

✓ Payment Method: Telegraphic Transfer (T/T)

✓ Warranty Period: 12 months

✓ Delivery time: Shipment within 3 days of inventory availability.

Mail: plcdcsmodule@foxmail.com

Phone/Wechat/Whatsapp:+86 15359254348

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DSRF 180A Part No. 57310255-AV is a dedicated rack for the MasterPiece 200/200/1 control system under the ABB Advant Master DCS platform. It adopts an integrated metal frame structure that integrates three core functions: backplane bus, power distribution, and mechanical module locking.
This rack is designed to accommodate CPU boards, digital I/O modules, analog I/O modules and communication interface boards of the corresponding series. It enables high-speed signal intercommunication between all boards while providing stable power supply. It is widely applied in the renovation and spare parts replacement of legacy DCS systems in process industries including thermal power, chemical manufacturing and papermaking.

ABB DSRF 180A 5731 0255-AV MasterPiece Chassis.....jpg

Technical Features

  1. Integrated galvanized metal housing with vibration resistance and electromagnetic interference immunity, suitable for complex industrial electromagnetic environments.
  2. Built-in MasterBus backplane bus supporting hot swapping of various functional boards without system shutdown during replacement.
  3. Multiple internal DC power distribution circuits supply stable 24V DC power to all modules in slots uniformly.
  4. Standardized cutout design enables two installation modes: wall-mounted in control cabinets and embedded installation in standard racks.
  5. The insulation withstand voltage between channels and the rack reaches 2kV RMS, and the isolation voltage between I/O circuits and power supply is 2.5kV, eliminating risks of signal crosstalk and electric leakage.
  6. Operating ambient temperature ranges from -20℃ to +60℃ with IP20 protection rating; it is only applicable for indoor control cabinet deployment.
  7. Certified with CE, UL and RoHS industrial compliance standards, meeting access requirements for mainstream industrial projects worldwide.

Model Decoding

Full breakdown of DSRF 180A 57310255-AV
  1. DSRF: General product category code, denoting MasterPiece series CPU and I/O racks.
  2. 180: Standard rack width specification, corresponding to a horizontal mounting dimension of 180mm and defining the total slot capacity.
  3. A: Hardware version identifier, representing the first-generation standard backplane bus layout compatible with MasterPiece200 system boards.
  4. 57310255: Global unified material part number for inventory lookup.
  5. AV: Suffix configuration code, indicating a standard bare rack fully assembled with backplane and without matching power supply modules.

ABB DSRF 180A 5731 0255-AV MasterPiece Chassis.jpg


Product Characteristics

  1. Modular expandability: Multiple standard slots are reserved inside the rack, allowing flexible combination of CPU, I/O and communication boards. The system capacity can be expanded freely according to project control points.
  2. High-reliability bus transmission: The backplane integrates a dedicated parallel control bus for latency-free data exchange between boards, delivering millisecond-level response required for process control.
  3. Lightweight yet robust construction: The unit weighs approximately 7kg, fabricated via integral stamping of galvanized steel sheets to resist deformation and cracking during long-term operation.
  4. User-friendly maintenance design: The open-front slot structure allows individual faulty boards to be pulled out without disassembling the entire rack, minimizing equipment downtime for maintenance.
  5. Universal compatibility: All slots adopt a unified bus protocol with no dedicated restricted slots; any functional board can be relocated to any slot freely.
  6. Low-power-loss power supply design: Thickened copper busbars are adopted for internal power circuits to reduce voltage drop. Voltage fluctuation shall not exceed ±0.5V when multiple modules operate under full load.

ABB DSRF 180A 5731 0255-AV MasterPiece Chassis..jpg

Application Fields

  1. Thermal Power Industry: Core mounting rack for DCS logic control cabinets of steam turbines and boiler auxiliary equipment.
  2. Petrochemical Industry: Process signal acquisition and control systems for distillation units, reaction kettles and transmission pipelines.
  3. Papermaking Industry: Sequential logic control cabinets for pulping, drying and paper winding units.
  4. Water Treatment Industry: Automatic monitoring systems for large-scale sewage and water purification plants.
  5. Metallurgical Industry: Spare parts replacement for legacy MasterPiece control systems of heating furnaces and steel rolling production lines.
  6. Building Materials Industry: Distributed control equipment for cement kilns and crushing production lines.

ABB DSRF 180A 5731 0255-AV MasterPiece Chassis.jpg

Product Comparison

Horizontal comparison of three mainstream racks in the DSRF series
  1. DSRF140A: Compact small-size rack with fewer slots. It is designed for control cabinets of small standalone equipment and features low load capacity, supporting no more than 4 functional boards. It is widely applied in small water treatment facilities and miniature boilers.
  2. DSRF180A (This Product): Standard medium-sized rack with a moderate number of slots and balanced power supply load capacity. It allows mixed installation of CPU, multi-channel I/O and communication boards, and fits medium-sized control systems for most process industries, boasting the broadest market application coverage.
  3. DSRF220A: Large expandable rack with the maximum number of slots. Equipped with thickened power busbars, it delivers the strongest full-load bearing capacity. It matches complex multi-point control systems for large thermal power and chemical plants, yet occupies larger cabinet space.

Matching Supporting Products

1. Core Control Boards (Mandatory Matching)

PPD113 series CPU processor modules and UAC389 controller modules serve as the arithmetic core of the system, and can be installed in any slot of the rack.

2. I/O Signal Boards

PCD230A digital input modules, PCD231 digital output modules and PCV235 analog acquisition modules, used to connect on-site sensors and actuators.

3. Communication Interface Boards

DSCS140 MasterBus300 communication module, DSCA160A RS232 serial communication module and DSTC131A fiber bus modem, enabling external data exchange of the control system.

4. Auxiliary Supporting Accessories

24V DC redundant power supply modules, cabinet cooling fan assemblies, board dust baffles and bus transfer terminal blocks.

Recommended Product Models of the Same Brand

  1. DSRF140A Compact I/O Rack
  2. DSRF220A High-Capacity Expandable Rack
  3. PPD113B01 CPU Processor Module
  4. UAC389 Controller Operation Module
  5. PCD230A101 16-Channel Digital Input Module
  6. PCD231 Digital Output Module
  7. PCV235 4-Channel Analog Input Module
  8. DSCS140 MasterBus Communication Module
  9. DSCA160A RS232 Interface Module
  10. DSTC131A Fiber Bus Modem
  11. DSTD110 Signal Connection Unit
  12. DSHM301 Front Panel Bus Interface Module
  13. DSBC171 Bus Repeater Module
  14. DSRF197K01 Reinforced Industrial Rack
  15. DSCA180A RCOM Communication Board

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