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ICS TRIPLEX Trusted T8842 Field Termination Assembly

Manufacturer: ICS TRIPLEX Trusted

Product Number:  T8842

Product Type: Field Termination Assembly

Country of Origin: USA

✓ Payment Method: Telegraphic Transfer (T/T)

✓ Warranty Period: 12 months

✓ Delivery time: Shipment within 3 days of inventory availability.



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ICS TRIPLEX T8842 full name Trusted Versatile Field Termination Assembly (VFTA), is hardware under Rockwell Trusted Triple Modular Redundant (TMR) safety control system and acts as the core signal transition interface between field instruments and safety control modules.
This device mainly interfaces with T8448 area interface modules and T8449 valve monitoring modules, and is also compatible with T8480 analog output modules. It is specially designed to process field equipment signals from fire detection, flammable gas detection and suppression systems. A single unit supports up to 40 user-configurable input and output channels, compatible with standard 2-wire and 3-wire field instrument wiring schemes. Its operating voltage ranges from 18VDC to 28VDC industrial DC power supply.

Channel configuration is realized via pluggable fuses and built-in resistors without additional external signal conditioning components. Widely adopted for signal conversion in process safety instrumented loops, it serves as the standard termination base for safety systems in high-risk processes such as petrochemical manufacturing and oil & gas production.

DOCUMENT DOWNLOAD


ICS TRIPLEX T8842 Field Termination Assembly.pdf

ICS TRIPLEX Trusted T8842 Field Termination Assembly.jpg

Core Advantages

Universal channel design. Each of the 40 channels can be freely configured into five modes: digital input, digital output, 4–20 mA analog input, fire circuit, and valve monitoring circuit. Multiple signal types can coexist on one assembly, reducing the quantity of termination bases inside cabinets and saving cabinet installation space.

Grouped power supply architecture. The 40 channels are divided into 5 groups of 8 channels each. Every group is equipped with independent dual redundant 24 VDC power supply plus anti-backfeed diode isolation. The first channel of each group can be set as a controllable power output to remotely cut off and reset fire detector circuits without additional external relays.

Two types of standard resistors embedded on PCB: high-power 7 W 250 Ω current-limiting resistors and high-precision 0.1% 250 Ω sampling resistors. No external conversion resistors are required for analog signal acquisition; automatic current limiting protects field instruments and back-end safety modules in case of circuit short-circuits.

Standard industrial mounting construction, compatible with TS32 and TS35 standard DIN rails, supporting both horizontal and vertical installation. All terminals, fuses and jumpers are front-accessible, eliminating equipment disassembly during field wiring, configuration and maintenance.

Graded channel protection with three types of pluggable TE5 series fuses: 50 mA for analog circuits, 315 mA for digital inputs, and 2 A for digital outputs. Independent fusing protection per channel ensures faults on a single loop do not interrupt signals of the entire group.

Wide temperature and humidity adaptability. Continuous operation from 0 °C to 60 °C; storage and transportation range from -25 °C to 70 °C; operable under 10%–95% non-condensing humidity, suitable for outdoor explosion-proof cabinets and indoor central control cabinets.

Model Breakdown

Full part number: PD-T8842

PD: Prefix for termination base products of Rockwell Trusted safety systems

T8842: Hardware model, representing the versatile universal VFTA field termination assembly

VFTA: Abbreviation for Versatile Field Termination Assembly, differentiating it from ordinary single-function FTA termination bases and indicating fully reconfigurable input/output channels

T8842 has no sub-models. It is factory-supplied with a full set of 50 mA / 315 mA / 2 A TE5 fuses, with no optional hardware variants. All functional configurations are implemented solely through jumper and fuse combinations.

Core Specifications

Channel Configuration

40 channels per unit split into 5 power groups of 8 channels each. Each group has dual redundant 24 VDC power supply; maximum group supply current 2.52 A; total load limit 8 A for 8 output channels per group.

Signal Compatibility

Active digital input, line-monitored passive digital input, digital output, 4–20 mA current-source analog input, fire detection circuits, and mixed valve position monitoring circuits.

Wiring Terminals

Field instrument terminals TB1–TB40 are all 3-pin terminals (field power, signal, 0 V). Module-side connection: 5 sets of 10-pin terminals TBG1–TBG5. Power interfaces: 5 sets of 4-pin terminals TBFP1–TBFP5.

Protection Components

On-board integrated 250 Ω power resistors and 250 Ω high-precision sampling resistors; pluggable TE5 fuses providing independent per-channel fuse protection.

Mechanical Mounting Dimensions

Height: 110 mm; width: 360 mm; depth including rail connector: 68 mm; total weight: 950 g; maximum power consumption: 9 W.

Safety Compliance

Compatible with Trusted system firmware V3.6.1 and above; supports intrinsically safe explosion-proof circuit wiring; complies with hardware design specifications for SIF safety instrumented functions.

Circuit Limits

Maximum current limit per 24 V channel: 96 mA. Valve monitoring circuits support multi-tap resistive limit switch acquisition to identify fully open, half-open and fully closed valve positions, with built-in open/short circuit fault diagnostics.

Applicable Industries

Petrochemical Refining: Flammable gas detection circuits for heating furnaces and distillation columns, monitoring and output loops for emergency shutdown valves

Oil & Gas Production: Signal transition for wellhead fire detectors, downhole combustible gas probes and underground safety shutdown valves

Fine Chemical Processes: SIS safety instrumented systems for reactors, toxic gas detection, and control loops for emergency shutdown valves

Oil & Gas Storage & Transportation: Flame/gas detectors in tank farms and monitoring/output circuits for tank emergency isolation valves

Power & Coal Chemicals: Fire alarm circuits for coal gasification plants and monitoring systems for process safety shutdown valves

Hazardous Pharmaceutical Workshops: Termination bases for safety interlock instrumentation on toxic medium reaction units


Supporting Products

Core Control Modules

T8448 TMR Area Interface Module

Primary matching module for digital input loops of fire and gas detection. The T8842 is designed with a standard interface dedicated to this module.

T8449 TMR Valve Monitoring Module

Specialized module for safety shutdown valve drive output and valve position feedback acquisition. The T8842 supports mixed channel configuration for valve outputs and position inputs.

T8480 Analog Output Module

Can work with the T8842 digital output configuration to output analog control signals.

Power Supply & Cable Accessories

T8290, T8297 Power Distribution Units

24V redundant field power distribution devices that supply two isolated DC power feeds to the T8842.

PD-TC000 Power Cables, PD-TC200 I/O Slot Cables, PD-TC500 Smart Slot Cables

Special connecting cables between the controller and T8842 termination assembly.

Optional Safety Isolation Accessories

MTL5040 Intrinsically Safe Isolator

Matched for current-sinking analog instrument loops, used for analog signal isolation and conversion in hazardous explosive areas.

1kΩ 0.6W Sampling Resistor

Installed on circuits without line monitoring to meet impedance requirements for internal hardware self-diagnostics of the module.


FAQ


Q1: Do matching fuses need to be purchased separately when ordering T8842?

A1: The unit comes pre-fitted with sufficient TE5 series pluggable fuses of 50mA, 315mA and 2A from the factory, so no extra purchase is required. Spare fuses can be additionally ordered for large-scale projects.

Q2: Can T8842 be used for instrument wiring in intrinsically safe hazardous areas?

A2: Yes. Analog current-sinking instruments paired with MTL5040 intrinsically safe isolators can meet explosion-proof standards. The fire input circuit configuration mode natively supports both intrinsically safe and non-intrinsically safe applications.

Q3: What is the maximum total load current when all 8 channels in one group are configured as digital outputs?

A3: The total load current of 8 digital outputs in a single power group shall not exceed 8A. Each individual 24V channel is current-limited at 96mA; long-term operation beyond rated current is prohibited.

Q4: Which Trusted controller firmware versions are compatible with T8842?

A4: Official documentation supports Trusted Release 3.6.1 and all later firmware versions. Legacy firmware V3.5 and below have compatibility issues in channel configuration recognition, requiring controller program upgrade.

Q5: How to troubleshoot a persistent short-circuit alarm on a single channel of the termination assembly?

A5: Step 1: Pull out the fuse of this channel to check if it has blown.Step 

2: Disconnect field instrument cables to distinguish whether the short circuit originates inside the base or on field wiring.Step 

3: Inspect jumpers for misconfiguration such as simultaneous fitting of C/D and E/F jumpers.

Q6: Can the T8842 base be vertically mounted? Will heat dissipation and performance be affected?

A6: The product supports both horizontal and vertical DIN rail mounting. Its thermal design has been validated; operating temperature, power consumption and signal accuracy remain identical under both installation orientations.

Q7: Can 4–20mA current-sinking analog instruments be directly wired to T8842?

A7: No. Current-sinking devices must be converted via current mirror isolation interfaces (e.g. MTL5040) before connecting to the base; direct wiring for signal acquisition is not supported.

Q8: What is the minimum load requirement when the first channel of each T8842 group is used as power supply output for fire circuits?

A8: A minimum load of 50mA must be connected to the power output channel. No-load operation will trigger automatic output shutdown protection of the module, cutting power to all fire circuits within the same group.

Recommended Trusted Series Models

T8842 – Versatile Universal Field Termination Assembly (VFTA)

T8448 – TMR Area Interface Module

T8449 – TMR Valve Monitoring Module

T8480 – TMR Analog Output Module

T8290 – Field Power Distribution Unit

T8297 – Redundant Power Distribution Unit

T8810 – 8-Channel Digital Input FTA Termination Assembly

T8820 – 16-Channel Digital Output FTA Termination Assembly

T8830 – 24-Channel Analog-Dedicated FTA Termination Assembly

PD-TC000 – Trusted System Power Cable

PD-TC200 – I/O Slot Matching Cable

PD-TC500 – Special I/O Smart Slot Cable

T8100 – Trusted TMR Central Processor Module

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