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GE RS-FS-9001 362A1052P004 FLAME SENSOR

Manufacturer: General Electric/GE

Product Number: RS-FS-9001 362A1052P004

Product Type:  FLAME SENSOR

Country of Origin: USA

✓ Payment Method: Telegraphic Transfer (T/T)

✓ Warranty Period: 12 months

✓ Delivery time: Shipment within 3 days of inventory availability.


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GE RS-FS-9001, Part No. 362A1052P004, belongs to the Reuter-Stokes Flame Tracker series under GE. It is a silicon carbide two-wire flame sensor originally manufactured in Ohio, USA, and serves as the OEM standard flame monitoring component for gas turbines. It can also directly replace the legacy model 362A1052P404.
This product adopts a silicon carbide (SiC) photodiode as its light-sensing core, which differs from traditional Geiger-Müller ultraviolet probes. It delivers superior penetration performance for long-wavelength ultraviolet light under operating conditions including fuel atomization, steam water injection and water mist obstruction, eliminating false flame alarms and missed detection issues common in low-NOx wet combustion environments.

The unit features an integrated argon-sealed welded construction that cannot be disassembled. It outputs a standard 4–20 mA two-wire analog signal and holds a full set of explosion-proof certifications including ATEX, IECEx and Class I Div2. It has accumulated a global trouble-free operation record of over 500 million unit operating hours.

Specifically designed for high-temperature and high-risk combustion scenarios such as GE Mark VI/VIe gas turbine control systems, industrial boilers and petrochemical heating furnaces, it captures real-time flame presence and combustion intensity, and interlocks with control systems to trigger emergency fuel cut-off safety interlocks upon flame loss.

GE RS-FS-9001 362A1052P004 FLAME SENSOR...jpg

Product Advantages

  1. Outstanding detection stability under atomizing steam conditions. Equipped with SiC light-sensing elements optimized for wet low-NOx combustion, it avoids severe attenuation of detection signals caused by water mist and fuel mist, greatly reducing the frequency of false flame-out alarms.
  2. Integrated two-wire 4–20 mA design shares a single cable for power supply and signal transmission, cutting wiring costs. It is compatible with signal acquisition channels of mainstream DCS and gas turbine controllers.
  3. Wide-temperature and high-pressure resistant mechanical housing. Constructed with a 316 stainless steel mounting base and a 304 stainless steel sealed outer shell, it operates stably from -40°C to 150°C under standard conditions. With an optional water cooling kit, it can withstand ambient temperatures up to 235°C for short periods and a maximum process pressure of 2.8 MPa.
  4. Full compliance with explosion-proof standards. It meets North American, EU and international explosion-proof specifications simultaneously. No extra explosion-proof conversion accessories are required, allowing direct deployment in Zone 1 and Zone 2 hazardous areas of chemical plants and power stations.
  5. Vibration-resistant reinforced industrial structure. Maintains stable performance under continuous vibration: 0.1-inch amplitude at 10–40 Hz and 8G vibration at 40–2000 Hz, suitable for installation on gas turbine bodies with high-frequency vibration.
  6. Automatic gain adjustment circuit. It automatically switches amplification gain for high-brightness and dim flames without signal saturation, delivering accurate linear output across a wide range of combustion intensities.
  7. Non-detachable sealed welding construction. Factory calibration data is permanently locked, eliminating accuracy drift risks from unauthorized disassembly and extending maintenance calibration intervals.
  8. Standard OEM replacement spare part. All variants share identical mechanical interfaces and electrical definitions for direct interchange between old and new models. No modifications to mounting brackets or wiring circuits are needed during retrofits.

Model Code Explanation

Full Model: RS-FS-9001 | Part Number: 362A1052P004
  • RS: Brand prefix of Reuter-Stokes division
  • FS: Category code for Flame Sensor
  • 9001: Base model code for standard SiC two-wire Flame Tracker sensor
  • 362A1052: General part code for GE gas turbine system supporting components
  • P004: Version batch code, representing standard general industrial configuration. Distinguished from high-temperature enhanced version P104 and low-sensitivity ILG version P204

  • GE RS-FS-9001 362A1052P004 FLAME SENSOR.jpg

  • Product Specifications

  • Power supply range: DC 12V–30V, rated operating voltage 24 VDC, minimum supply current 100 mA, with automatic reverse polarity protection.4 mA corresponds to no flame, and 20 mA corresponds to full flame intensity with linear analog output.Standard sensitivity: 5 mA at 310 nm UV photon flux; customized ILG version reaches 6.5 mA.Maximum allowable total loop resistance: 560 Ω under 24 V supply, with transient withstand voltage up to 42 V.
  • Optical Performance

  • High-pressure resistant sapphire light-transmitting window; UV detection wavelength band: 185–260 nm. A built-in focusing lens converges light onto the hermetically sealed SiC photodiode.90° wide viewing angle with zero detection blind zone.Response time ≤ 25 ms, enabling instant flame loss signal capture to meet millisecond-level emergency fuel cut-off requirements for gas turbines.
  • Mechanical & Environmental Specifications

  • Standard mounting interface: 3/4 inch NPT internal thread.Ingress protection rating: IP66, dustproof and resistant to high-pressure water spray.Long-term stable operation under 100% relative humidity without condensation.Withstands peak shock vibration of 14G.The unit is fully filled and sealed with argon gas to isolate internal circuits from dust, oil and gas corrosion.Non-repairable construction; full unit replacement required upon failure.
  • Certifications & Compliance

  • Certifications including ATEX Ex nA IIC T3 Gc, IECEx, Class I Division 2 and ETL industrial safety approval. All certifications are valid only when used with original designated matching cables.
  • Application Industries

  • Gas Power Generation

  • Continuous flame monitoring for combustion chambers of GE heavy-duty gas turbines, aeroderivative gas turbines and combined cycle power units. Triggers interlock to cut off natural gas and fuel oil supply upon flame loss to prevent deflagration hazards.
  • Petrochemical Industry

  • Flame detection for heating furnaces, cracking furnaces, reforming furnaces and oil & gas vent flares. Real-time combustion status judgment under explosion-proof conditions to avoid flash explosion risks caused by medium leakage.
  • Cogeneration & District Heating

  • Furnace flame detection for industrial pulverized coal boilers, gas hot water boilers, thermal oil heaters and waste incinerators, delivering stable monitoring during low-load operation, startup and shutdown phases.
  • Coal Chemical Industry

  • Flame probes matched to gasifiers and syngas burners, suitable for harsh combustion environments with high water vapor and heavy dust.
  • Metallurgy & Manufacturing

  • Flame safety monitoring for steel rolling furnaces, annealing furnaces and heat treatment gas furnaces, adaptable to high-temperature and severe vibration workshop environments.

FAQ

1 Q: Can 362A1052P004 be directly replaced with 362A1052P404?
A: They are fully interchangeable with identical electrical, mechanical and signal parameters. The manufacturer lists them as direct substitute parts, and no equipment modification is required.
2 Q: Is this sensor compatible with non-GE gas turbines?
A: Its hardware flame detection function is universal, and the 4–20mA signal can connect to any controller equipped with analog input channels. However, full explosion-proof certification is only valid when paired with original manufacturer cables. Third-party units require a separate explosion hazard assessment.
3 Q: What are the selection criteria to distinguish the standard P004 model from the low-sensitivity ILG P204 model?
A: Select P204 for high-temperature pure natural gas combustion scenarios with intense flame brightness. Choose the standard P004 universally for oil-fired units, mixed gas-oil combustion units, and low-NOx units equipped with water injection systems.
4 Q: How to troubleshoot if the probe signal stays steady at 4mA with no flame reading?
A: Step 1: Check for carbon deposits blocking the sapphire window. Step 2: Inspect cables for open circuits and loose connections. Step 3: Verify whether cooling failure has burned out the light-sensing element under excessive heat. Clean and repair issues for the first two causes; replace the entire unit if the sensing element is damaged.
5 Q: What causes severe signal fluctuation between 10–18mA under full-load unit operation?
A: Furnace water mist and fuel atomization obstruct the optical path. Install an air purge assembly as the primary solution, and adjust the probe mounting angle to ensure direct flame incidence on the light-transmitting window.
6 Q: What faults will occur if operated continuously above an ambient temperature of 150°C?
A: High temperature causes drift of the internal SiC circuitry and signal distortion. In severe cases, the sealed probe structure suffers permanent burnout. A water cooling or air cooling assembly is mandatory for such conditions.
7 Q: What solvent is approved for daily window cleaning, and what operations are prohibited?
A: Only isopropyl alcohol with lint-free swabs is permitted for wiping. Avoid exposing the sapphire window to ethanol, gasoline, hard bristle brushes or metal scrapers, as these will leave permanent scratches and reduce light transmittance.
8 Q: Can the internal photodiode be replaced by disassembling a faulty probe?
A: The entire unit is argon-sealed and welded. The OEM does not supply disassembly and repair spare parts. Unauthorized opening will void explosion-proof certifications and invalidate factory calibration. Full unit replacement is mandatory upon failure.

Reuter-Stokes Flame Sensor Product Line

RS-FS-9001 362A1052P004 Standard SiC Two-Wire Flame Sensor
RS-FS-9001 362A1052P204 Low-Sensitivity ILG Flame Sensor
RS-FS-9010 Extended Probe SiC Flame Sensor
RS-UV-8000 Geiger-Müller UV Flame Detector
RS-FS-7000 Integrated Infrared Flame Detector
RS-FS-9500 High-Temperature Water-Cooled Heavy-Duty Flame Sensor
RS-IR-6000 Industrial Furnace Infrared Flame Probe
362A1053P010 OEM Armored Connection Cable
RS-E2-0285P050 50-Foot Explosion-Proof Signal Cable
RS-FS-9001 362A1052P104 Probe for High-Temperature Environments
RS-UV-7500 UV Flame Sensor for Small Boilers
RS-FS-8500 Dual-Channel UV & IR Composite Flame Probe

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